BB1.1-New Material/Product Development

Sousana Sousa & Tânia Vanessa Pinto

  • Description

Combination of different materials for the production of new multifunctional composite sandwiches. Typically these materials are composed by a foam core, fibre reinforced skins and additional external layers.

  • Standardisation

MCS production and development as defined order follwing the standards and regulations defined by the client (ISO, DIN, EN, etc.)

  • Innovation features

Individual production and development of MCS on a versatile working table with a temperature control, designed by INEGI for vacuum infusion processes.

Pricing

125€/h manpower (raw materials, transport and consumables excluded)

Service delivery timeframe

Produce MCS as defined order: 1-3 months after the receipt all raw materials and consumables
Produce a new MCS with desire properties: 3-12 months after the receipt all raw materials and consumables

  • Relevant Industry

Construction sector – MCS can be utilized for building facades, roofing, flooring systems and modular construction. Their insulation properties and resistance to moisture and pests enhance building performance and sustainability.
Transport sector – MCS can be used as in components, body panels, and interior parts that require high strength-to-weight ratios and resistance to extreme conditions. Their multifunctionality allows for integration of features like thermal insulation and energy storage, enhancing overall performance in transport design besides contributing to fuel efficiency due to their lightness.
Energy sector – MCS can utilized in wind turbine blades and solar panel structures, where lightweight and high strength are critical for efficiency and performance
Defence sector – can employ these MCS in vehicles and equipment that require high durability and multifunctional capabilities.

Providers

INEGI

Rubitherm Technologies GmbH – provider of PCMs
TUHH – provider of aerogels
RISE/FENX – providers of cores
CIDETEC – provider of omniphobic coating

Supporting Services

BB2 characterization services
BB3 simulation services

  • Value proposition

INEGI is a Research and Technology Organisation (RTO), with more than 39 years of experience in research and technology-based innovation activities, technology transfer, consulting and technological services, oriented to the development of industry and economy in general. Throught the years INEGI has developed several MCS for diverse sectors that had combined cost savings, structural advantages, insulation properties, versatility, and sustainability, making them a superior choice in modern construction of buildings, vehicles and so on.

  • Environmental and social impact

The MCS production and development service helps customers save time and resources, minimize waste, and maximize efficiency. This align with the EU’s sustainability and energy efficiency goals, reducing material consumption and accelerating innovations.

  • Geographical and/or infraestructure restrictions

MCS production and development as defined order: no geografical limitation (except transport, transfer cost and energy consumption)

  • Service Support

Kickoff meeting to define customer needs. Monthly status reports, follow-up meeting in the middle of the service period and at the end to present the results.